Fire retardant compounds

ABSTRACT

Compounds with fire extinguishing properties having the formula: 
     
       
         
         
             
             
         
       
     
     wherein R 1  is —CR 5 R 6 R 7  or —CR 5 R 6 CR 8 R 9 R 10  as well as fire extinguishing units including one or more of the compounds.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a divisional of U.S. application Ser. No. 16/126,746, filed Sep. 10, 2018, which is a divisional of U.S. application Ser. No. 14/753,760, filed Jun. 29, 2015, the disclosure of each of which is incorporated herein by reference in its entirety.

BACKGROUND OF THE INVENTION Field of the Invention

This invention concerns novel halogen containing compounds and fire extinguishing units including one or more fire extinguishing compounds.

Description of the Art

Halon 1301 is the predominant fire extinguishing agent used on aircraft. Halon 1301 is currently a banned substance with few exceptions. One such exception is its use as an aircraft fire extinguishing agent. However, even with this exception, new fire extinguishing compounds are needed because Halon 1301, as a banned substance, is no longer manufactured and eventually the current supply will be depleted. There is a need, therefore, for new fire extinguishing compounds and fire extinguishing units that contain them.

SUMMARY OF THE INVENTION

A first aspect of this invention is new compounds with fire extinguishing properties having the formula:

wherein R¹ is —CR⁵R⁶R⁷ or —CR⁵R⁶CR⁸R⁹R¹⁰;

R², R³ and R⁴ are each independently selected from halogen and hydrogen; and

R⁵, R⁶, R⁷, R⁸, R⁹ and R¹⁰ are each independently selected from halogen and hydrogen, wherein at least one of R⁵, R⁶, R⁷, R⁸, R⁹ and R¹⁰ is halogen;

wherein when R¹ is —CR⁵R⁶CR⁸R⁹R¹⁰ and R⁸, R⁹ and R¹⁰ are each F, then at least one of R², R³ and R⁴ is halogen;

wherein when R¹ is —CR⁵R⁶CR⁸R⁹R¹⁰ and R⁸, R⁹ and R¹⁰ are each F and when R² is Br then one of R³ and R⁴ is halogen, or one of R⁵ and R⁶ is hydrogen;

wherein when R¹ is —CR⁵R⁶R⁷ and R⁵, R⁶, R⁷ are each F and R² is Br, then R³ is halogen when R⁴ is selected from hydrogen or Br, or R³ is selected from hydrogen, Cl, Br or I when R⁴ is F; and

wherein when R¹ is —CR⁵R⁶R⁷ and R⁵, R⁶, R⁷ are each F and R² is I, then R³ is halogen when R⁴ is hydrogen, or R³ is selected from hydrogen, F, Cl and I when R⁴ is F.

In the above compounds: two or more substituents selected from R², R³ and R⁴ may be halogen; R², R³ and R⁴ may each be halogen; and/or R², R³ and R⁴ may each be independently selected from hydrogen, Br, Cl and I.

In the above compounds, R¹ may be —CR⁵R⁶R⁷ in which case R⁵, R⁶ and R⁷ may each be halogen or R⁵, R⁶, and R⁷ may each be F.

In the above compounds, R¹ may be —CR⁵R⁶CR⁸R⁹R¹⁰ in which case R⁸, R⁹ and R¹⁰ may each be halogen; or R⁸, R⁹, and R¹⁰ may each be F.

In the above compounds, R¹ may be —CR⁵R⁶CR⁸R⁹R¹⁰ in which case R⁵ and R⁶ may each be halogen; or R⁵ and R⁶ may each be F.

In another aspect, the above compound may be 2-iodoperfluoro-1-butene; 2,3-dibromo-4,4,4-trifluoro-1-butene; 2-iodoperfluoro-1-butene; 2-bromoperfluoro-1-butene; 3-iodo-3,4,4,4-tetrafluoro-1-butene; 1-iodo-4,4,4-trifluoro-1-butene; 2-bromo-3,3,4,4,4-pentafluoro-1-butene; 1-bromo-4,4,4-trifluoro-1-butene; 2-chloro-3,3,4,4,4-pentafluoro-1-butene; and isomers thereof.

Yet another aspect of this invention are fire extinguishing units comprising a container and delivery system, the container containing at least one fire extinguishing compound having the formula:

wherein R¹ is —CR⁵R⁶R⁷ or —CR⁵R⁶CR⁸R⁹R¹⁰;

R², R³ and R⁴ are each independently selected from halogen or hydrogen wherein at least one of R², R³ and R⁴ must be halo; and

R⁵, R⁶, R⁷, R⁸, R⁹ and R¹⁰ are each independently selected from halogen or hydrogen wherein at least one of R⁵, R⁶, R⁷, R⁸, R⁹ and R¹⁰ must be halogen;

wherein when R¹ is —CR⁵R⁶CR⁸R⁹R¹⁰ and R⁸, R⁹ and R¹⁰ are each F, then at least one of R³ and R⁴ is halogen when R² is hydrogen, or R² is Cl, F or I when R³ and R⁴ are both hydrogen; and

wherein when R¹ is —CR⁵R⁶R⁷ and R⁵, R⁶, R⁷ are each F then R², R³ and R⁴ are each hydrogen or halogen, or when R² is Br then R³ is selected from halogen and R⁴ is selected from hydrogen, Cl, F and I.

In the above fire extinguishing unit, the fire extinguishing compound may include substituents R², R³ and R⁴ wherein two or more of the substituents are halogen; or where each substituent is halogen; or where each substituent is selected from hydrogen, Br, Cl and I.

In the above fire extinguishing unit, the fire extinguishing compound includes substituent R¹ that may be —CR⁵R⁶R⁷ in which case R⁵, R⁶, and R⁷ may each be halogen; or R⁵, R⁶, and R⁷ may each be F.

In the above fire extinguishing unit, the fire extinguishing compound includes substituent R¹ that may be —CR⁵R⁶CR⁸R⁹R¹⁰ in which case R⁸, R⁹, and R¹⁰ may each be halogen; or R⁸, R⁹, and R¹⁹ may each be F; or in which case R⁵ and R⁶ may each be halogen or may each be F.

In the above fire extinguishing unit, the fire extinguishing compound may be selected from 2-iodoperfluoro-1-butene; 2,3-dibromo-4,4,4-trifluoro-1-butene; 2-iodoperfluoro-1-butene; 2-bromoperfluoro-1-butene; 3-iodo-3,4,4,4-tetrafluoro-1-butene; 1-iodo-4,4,4-trifluoro-1-butene; 2-bromo-3,3,4,4,4-pentafluoro-1-butene; 1-bromo-4,4,4-trifluoro-1-butene; 2-chloro-3,3,4,4,4-pentafluoro-1-butene; 2-bromo-1,1,3,3,3-pentafluoropropene; 2-iodo-1,1,3,3,3-pentafluoropropene; 2-iodo-3,3,3-trifluoropropene, isomers thereof and combinations thereof.

DESCRIPTION OF CURRENT EMBODIMENTS

The present invention relates to novel compounds that have fire retarding properties as well as fire extinguishing units that include one or more fire retarding compounds. The compounds discussed below are all expected to have acceptable to very good abilities to extinguish a heptane flame—Heptane Cap Burner Value.

Useful fire extinguishing compounds have the general formula:

wherein R¹ is —CR⁵R⁶R⁷ or —CR⁵R⁶CR⁸R⁹R¹⁰;

R², R³ and R⁴ are each independently selected from halogen or hydrogen wherein at least one of R², R³ and R⁴ must be halo; and

R⁵, R⁶, R⁷, R⁸, R⁹ and R¹⁰ are each independently selected from halogen or hydrogen wherein at least one of R⁵, R⁶, R⁷, R⁸, R⁹ and R¹⁰ must be halogen;

wherein when R¹ is —CR⁵R⁶CR⁸R⁹R¹⁰ and R⁸, R⁹ and R¹⁰ are each F, then at least one of R³ and R⁴ is halogen when R² is hydrogen, or R² is Cl, F or I when R³ and R⁴ are both hydrogen; and

wherein when R¹ is —CR⁵R⁶R⁷ and R⁵, R⁶, R⁷ are each F then R², R³ and R⁴ are each hydrogen or halogen, or when R² is Br then R³ is selected from halogen and R⁴ is selected from hydrogen, Cl, F and I.

In this aspect, when R¹ is —CR⁵R⁶R⁷ or —CR⁵R⁶CR⁸R⁹R¹⁰ then two or more substituents selected from R², R³ and R⁴ may be halogen; or R², R³ and R⁴ may each be halogen; or R², R³ and R⁴ may each be independently selected from hydrogen, Br, Cl and I.

Alternatively, in this aspect, when R¹ is —CR⁵R⁶R⁷ then R⁵, R⁶, and R⁷ may each be halogen and more narrowly R⁵, R⁶, and R⁷ may each be F. Moreover, when R¹ is —CR⁵R⁶R⁷ then the fire extinguishing compound of this invention may be selected from 2-bromo-1,1,3,3,3-pentafluoropropene; 2-iodo-1,1,3,3,3-pentafluoropropene; 2-iodo-3,3,3-trifluoropropene and combinations thereof identified in Table 1 below.

In the aspect above, when R¹ is —CR⁵R⁶CR⁸R⁹R¹⁰ then R⁸, R⁹, and R¹⁰ may each be halogen and more narrowly, R⁸, R⁹, and R¹⁰ may each be F. Alternatively or in addition, when R¹ is —CR⁵R⁶CR⁸R⁹R¹⁰ then R⁵ and R⁶ may each be halogen and more narrowly R⁵ and R⁶ may each be F. Finally, when R¹ is —CR⁵R⁶CR⁸R⁹R¹⁰ then the fire extinguishing compound of this invention may be selected from 2-iodoperfluoro-1-butene; 2,3-dibromo-4,4,4-trifluoro-1-butene; 2-iodoperfluoro-1-butene; 2-bromoperfluoro-1-butene; 3-iodo-3,4,4,4-tetrafluoro-1-butene; 1-iodo-4,4,4-trifluoro-1-butene; 2-bromo-3,3,4,4,4-pentafluorobutene; 2-chloro-3,3,4,4,4-pentafluoro-1-butene; isomers thereof and combinations thereof as identified in Table 1 below.

TABLE 1 Compound Name Formula 2-bromo-1,1,3,3,3-pentafluoropropene

2-iodo-1,1,3,3,3-pentafluoropropene

2-iodo-3,3,3-trifluoropropene

1-bromo-4,4,4-trifluoro-1-butene

2,3-dibromo-4,4,4-trifluoro-1-butene

2-iodoperfluoro-1-butene

2-bromoperfluoro-1-butene

3-iodo-3,4,4,4-tetrafluoro-1-butene

1-iodo-4,4,4-trifluoro-1-butene

2-bromo-3,3,4,4,4-pentafluorobutene

2-chloro-3,3,4,4,4-pentafluoro-1-butene

In an alternative aspect, the fire extinguishing compounds have the general Formula I above wherein R¹ is —CR⁵R⁶R⁷ or —CR⁵R⁶CR⁸R⁹R¹⁰;

R², R³ and R⁴ are each independently selected from halogen and hydrogen; and

R⁵, R⁶, R⁷, R⁸, R⁹ and R¹⁰ are each independently selected from halogen and hydrogen, wherein at least one of R⁵, R⁶, R⁷, R⁸, R⁹ and R¹⁰ is halogen, and

wherein when R¹ is —CR⁵R⁶CR⁸R⁹R¹⁰ and R⁸, R⁹ and R¹⁰ are each F, then at least one of R², R³ and R⁴ is halogen;

wherein when R¹ is —CR⁵R⁶CR⁸R⁹R¹⁰ and R⁸, R⁹ and R¹⁰ are each F and when R² is Br then one of R³ and R⁴ is halogen, or one of R⁵ and R⁶ is hydrogen;

wherein when R¹ is —CR⁵R⁶R⁷ and R⁵, R⁶, R⁷ are each F and R² is Br, then R³ is halogen when R⁴ is selected from hydrogen or Br, or R³ is selected from hydrogen, Cl, Br or I when R⁴ is F; and

wherein when R¹ is —CR⁵R⁶R⁷ and R⁵, R⁶, R⁷ are each F and R² is I, then R³ is halogen when R⁴ is hydrogen, or R³ is selected from hydrogen, F, Cl and I when R⁴ is F.

In this alternative aspect, when R¹ is —CR⁵R⁶R⁷ or —CR⁵R⁶CR⁸R⁹R¹⁰ then R², R³ and R⁴ may each be halogen or R², R³ and R⁴ may each be independently selected from hydrogen, Br, Cl and I. In another alternative, when R¹ is —CR⁵R⁶R⁷ then R⁵, R⁶, and R⁷ may each be halogen or R⁵, R⁶, and R⁷ may each be F.

Also in this alternative aspect, when R¹ is —CR⁵R⁶CR⁸R⁹R¹⁰ then R⁸, R⁹, and R¹⁰ may each be halogen or more narrowly R⁸, R⁹, and R¹⁰ may each be F. Moreover, when R¹ is —CR⁵R⁶CR⁸R⁹R¹⁰ then R⁵ and R⁶ may each be halogen and more narrowly R⁵ and R⁶ may each be each F.

Further in this alternative aspect, the compound is selected from 2-iodo perfluoro-1-butene; 2,3-dibromo-4,4,4-trifluoro-1-butene; 2-bromoperfiuoro-1-butene; 3-iodo-3,4,4,4-tetrafluoro-1-butene; 1-iodo-4,4,4-trifluoro-1-butene; 2-bromo-3,3,4,4,4-pentafluorobutene; 1-bromo-4,4,4-trifluoro-1-butene; 2-chloro-3,3,4,4,4-pentafluoro-1-butene; and isomers thereof as identified in Table 1 above.

As used herein the term halogen is used in its normal and customary manner to refer to chloro (Cl), fluoro (F), bromo (Br) and iodo (I).

The fire extinguishing compounds identified above are useful alone or combined with other fire extinguishing composition ingredients when used in a fire extinguishing unit to suppress or extinguish fires. Fire suppression refers to a use of agents such as gases, liquids, solids, chemicals and mixtures thereof to extinguish combustion.

The fire extinguishing compounds discussed above are useful in fire extinguishing units that include various containers and delivery systems that may in turn be used in a variety of fire extinguishing applications. Such units and delivery systems include, but are not limited to hand-held fire extinguishing units, permanent fire extinguishing systems, modular fire extinguishing systems and the like which may be used in the home, computer rooms, kitchens, factories warehouse facilities, airplanes, cars, trucks, heavy-equipment, etc. The fire extinguishing compound(s) may be used in units that are used in flood and streaming-type fire extinguishing applications. The compounds may be placed in any known container that is used to hold fire extinguishing compounds and compositions such as hand-held extinguishing containers, tanker trucks such as those associated with fire trucks, wheeled containers and the like.

Some fire suppression units or systems use a “total flooding” or a “non-total flooding” methods to apply an extinguishing agent in an enclosed volume. The total flooding or the non-total flooding method may achieve a concentration of the extinguishing agent as a volume percent to air of the extinguishing agent sufficient to suppress or extinguish a fire.

In aircraft applications, each cargo compartment may have its own dedicated distribution system comprising tubes routed to nozzles in a cargo bay. The nozzles may be mounted in pans down a centerline of a cargo bay ceiling liner. An extinguishing agent including one or more of the fire extinguishing compounds disclosed above may also be released directly into a compartment where there are no tubes or nozzles, as the agent container(s) is/are plugged directly into the compartment. Fire suppression systems may be operated automatically by an automatic detection and control mechanism, and/or manually by manual activation of an actuator via a local and/or remote switch, a combination thereof, and the like.

Fire suppression units and delivery systems are generally sized for worst case scenarios that may occur during descent when an aircraft begins to re-pressurize. Therefore, additional equipment and suppressant chemicals required during descent may determine a size of an overall system with resulting added weight and volume.

The useful fire extinguishing units include one or more of the above fire extinguishing compounds and optionally include additional active and inert fire suppression or extinguishing ingredients, Active ingredients might include, for example, oxygen depleting agents, heat removing (endothermic) agents such as carbon dioxide, additional flame retarding or extinguishing agents and the like.

Fire suppression units, delivery systems and methods that can employ one or more fire extinguishing compounds of this invention are well known. For example, U.S. Pat. No. 8,925,642 discloses a scalable cargo fire suppression agent distribution system. The system includes a plurality of fire suppression agent supply source units. During use, a supply source unit subset of the total source units is/are selected based on an operation condition, and a fire suppression agent from the supply source unit subset is distributed during the operation condition. In this manner, significantly less storage space and supply source container weight is required to store fire suppression agents.

In another example, U.S. Pat. No. 7,510,022 is directed to fire suppression systems for aircraft cargo compartments. The fire suppression systems can include at least one fire-suppressant vessel, at least one discharge conduit coupled to the at least one fire-suppressant vessel, and a valve arrangement coupled to the fire-suppressant vessel and the discharge conduit. The valve arrangement has multiple settings that allows for the control of the discharge rate of a fire suppressant held in the vessels.

In yet another example, U.S. Pat. No. 4,726,426 discloses a fire suppression system for extinguishing fires in an aircraft passenger cabin. The system uses the passenger cabin environmental control system ductwork to direct a fire suppression agent from a vessel or container in the cargo hold into the passenger cabin. Other examples of fire suppression systems are within the knowledge of one skilled in the art.

Example—Compound Synthesis Methods

Fire retardant compounds of this invention can be prepared by the synthesis methods detailed in this example. Moreover, the skilled person would understand that there are other synthesis methods that can be used to prepare the fire retardant compounds identified above.

Method A

These synthesis procedures use a (C₃HF₅O) aldehyde that is prepared by esterifying pentafluoropropionic acid with methanol and trace amount of sulfuric acid. The ester, methyl pentafluoropropionate, is purified by distillation. Next, the methyl pentafluoropropionate is reduced to 2,2,3,3,3-pentafluoropropionaldehyde (C₃HF₅O) with a slight excess of di-isobutylaluminum hydride and purified by distillation.

-   -   (1) 2-iodoheptafluorobutene and 2-bromoheptafluorobutene are         synthesized using the (C₃HF₅O) aldehyde made above as follows:         -   (a) Perform a one-pot reaction using one equivalent of the             (C₃HF₅O) aldehyde, three equivalents of             (chlorodifluoromethyl)trimethyl silane and three equivalents             of triphenylphosphine in Tetrahydrofuran (“THF”) at 70° C.             for 10 hours. The “CF₂” equivalent converts the R(H)C═O from             the aldehyde to an R(H)C═CF₂ and the product is purified by             distillation.         -   i. 2-iodoheptafluorobutene is derived by abstracting             aldehyde hydrogen with one equivalent of n-butyl lithium in             THF at −78° C., warm, and quenching with iodine.         -   ii. 2-bromoheptafluorobutene is derived by abstracting             aldehyde hydrogen with one equivalent of n-butyl lithium in             THF at −78° C., warm, and quenching with bromine.     -   (2) 2-Chloro-3,3,4,4,4-pentafluorobutene is synthesized using         the (C₃HF₅O) aldehyde made above as follows:         -   a. Perform a one-pot reaction using one equivalent of the             (C₃HF₅O) aldehyde, three equivalents of             (chloromethyl)trimethyl silane and three equivalents of             triphenylphosphine in THF at 70° C. for 10 hours. The “CH₂”             equivalent converts the R(H)C═O from the aldehyde to an             alkene, e.g. R(H)C═CH₂. The resulting product is             3,3,4,4,4-pentafluoro-1-butene and it is purified by             distillation.         -   b. 2-Chloro-3,3,4,4,4-pentafluorobutene is derived by             abstracting aldehyde hydrogen with one equivalent of n-butyl             lithium in THE at −78° C., warming and then quenching with             aqueous chlorine.

Method B

1-Iodo-4,4,4-trifluoro-1-butene and 1-bromo-4,4,4-trifluoro-1-butene are synthesized as follows:

React propargyl chloride with one equivalent of tris(triphenylphosphine)copper trifluoromethane, (Ph₃P)₃CuCF₃ to give 4,4,4-trifluoro-1-butyne. Next, react 4,4,4-trifluoro-1-butyne with dibutylaluminum hydride in n-heptane solution at <40° C.) and then warm the solution to 50° C.

a. 1-lodo-4,4,4-trifluorobutene is derived from the reaction product above by cooling the solution to −50° C., and quenching with iodine to give a mixture of cis- and trans-1 -iodo-4,4,4-trifluoro-1-butene.

-   -   1-Bromo-4,4,4-trifluoro-1-butene is derived from the reaction         product above by using bromine instead of iodine in reaction         step (a) above to form a cold quench mixture of cis- and         trans-1-bromo-4,4,4-trifluoro-1-butene.

Method C

2,3-dibromo-4,4,4-trifluoro-1-butene is prepared by reacting 2-bromo-4,4,4-trifluoro-1-butene with one equivalent of sodium t-butoxide in t-butanol at low temperature (−78° C. to −40° C.) and then quenching the solution slowly with bromine to yield the above-mentioned dibromo product.

2-bromo-4,4,4-trifluoro-1-butene is prepared by reacting 2,3-dibromo-1-propene with one equivalent of (1,10-phenanthroline)(trifluoromethyl) copper

Method D

3,4,4,4-tetrafluoro-1-butene is prepared by reacting 3-bromo-3-fluoro-1-propene with (1,10-phenanthroline)(trifluoromethyl) copper(I).

3,4,4,4-tetrafluoro-3-iodo-1-butene is prepared by reacting sodium t-butoxide with 3,4,4,4-tetrafluoro-1-butene, followed by quenching with iodine.

The foregoing description of the specific embodiments will reveal the general nature of the disclosure so others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and therefore such adaptations and modifications are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology herein is for the purpose of description and not of limitation. 

What is claimed is:
 1. A compound which is dibromo-4,4,4-trifluoro-1-butene or 1-bromo-4,4,4-trifluoro-1-butene.
 2. A compound of claim 1, wherein the compound is contained in a fire extinguishing unit.
 3. A compound according to claim 2, wherein the fire extinguishing unit is a hand-held fire extinguishing unit.
 4. A compound according to claim 2, wherein the fire extinguishing unit is a permanent fire extinguishing unit.
 5. A compound according to claim 2, wherein the fire extinguishing unit is a modular fire extinguishing unit.
 6. A compound according to claim 2, wherein the fire extinguishing unit is a component of an aircraft.
 7. A compound according to claim 6, wherein the fire extinguishing unit further comprises at least one nozzle.
 8. A compound according to claim 1, wherein the compound is contained in a fire extinguishing unit, the fire extinguishing unit is a component of an aircraft and further comprises at least one nozzle, and fire extinguishing unit additionally contains carbon dioxide.
 9. A compound which is 2,3-dibromo-4,4,4-trifluoro-1-butene.
 10. A compound of claim 9, wherein the compound is contained in a fire extinguishing unit.
 11. A compound according to claim 10, wherein the fire extinguishing unit is a component of an aircraft.
 12. A compound according to claim 11, wherein the fire extinguishing Unit further comprises at least one nozzle.
 13. A compound according to claim 10, wherein the fire extinguishing unit contains at least one additional fire suppression or extinguishing agent selected from the group consisting of oxygen depleting agents, heat removing agents, flame retarding agents and flame extinguishing agents.
 14. A compound according to claim 13, wherein the at least one additional fire suppression or extinguishing is carbon dioxide.
 15. A compound which is 1-bromo-4,4,4-trifluoro-1-butene.
 16. A compound of claim 15, wherein the compound is contained in a fire extinguishing unit.
 17. A compound according to claim 16, wherein the fire extinguishing unit is a component of an aircraft.
 18. A compound according to claim 17, wherein the fire extinguishing unit further comprises at least one nozzle.
 19. A compound according to claim 16, wherein the fire extinguishing unit contains at least one additional fire suppression or extinguishing agent selected from the group consisting of oxygen depleting agents, heat removing agents, flame retarding agents and flame extinguishing agents.
 20. A compound according to claim 19, wherein the at least one additional fire suppression or extinguishing is carbon dioxide. 